
Headset for Ultrasound Tongue Imaging
UltraFit
Created in strict collaboration with linguistics researchers and scientists. It is currently used in labs all around the world.
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The Technology
Ultrasound Tongue Imaging (UTI) has become a widespread technique to observe speech articulation processes. The stabilization of the probe is one of the main problems in speech research using UTI. The headset placed on the wearer’s head during data collection has to be completely immobile, as any shift would produce an inaccurate result. The muscles around one's jaw and ears move during talk, producing a great pressure on the headset.
Prior headsets only focused on probe stability, without considering many other aspects, that, in fact, can create inaccurate and unreliable data. For example, the wearer’s suffering can influence the speech behavior as the wearer does not speak naturally.
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Service /
Scientific devices design
Ergonomics
Mechanical design
CAD modelling
Prototyping & testing
Visual identity
Naming
3D/2D Illustrations
Year /
2018

Problems research
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The UltraFit project was introduced by a vast research phase to identify aspects and problems critical for the product's development. The design research started with the careful observation of how the old helmet is used in laboratory conditions. Anthropologic research, existing product analysis, expert interviews and use scenarios helped to shape the design brief.
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Groups of users
First of all, the headset has more than one group of users, with different and competing needs. On the one hand, there is the researcher/therapist who needs stiffness and maximum stability of the headset. On the other hand, we have the common person who should wear it for a long time, for whom the headset must be light, non-invasive and comfortable. Another aspect is the use of the headset in the home environment, so that it should be simple and easy to fix.
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Designed to fit all
The biggest challenge in designing a headset is its adaptability to the various anthropometric measurements of the wearers. It should provide the same level of comfort to a wide variety of head sizes - from the 5th female percentile to the 95th male percentile - and users, starting from children aged four. So we identified the dimensional and morphological characteristics of the most common human heads, considering differences between men and women, adults and children, and ethnic groups.
The analysis of the literature on the growth process has shown that the circumference of children's head reaches the size of that of an adult around the age of six. Other important features of a child's face are the lack of a pronounced jaw and chin, as well as the absence of protruding zygomatic bones. With growth, however, the shape of the upper part of the head and the position of the eyes remain essentially unchanged. The rest - nose, chin and jaw - grow downwards, moving away from the upper part of the skull. The old model of the headset used zygomatic bones as a crucial point of support of the headset, making it almost impossible to conduct research on children.
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Wearer’s comfort
The research also involved the identification and analysis of different points of support on the head, with the idea of freeing the wearer from the pressure on the most sensitive points. The old model of the headset creates pressure on sutures, nerves or external veins. Avoidance of these points guided the creation of the new headset's shapes.
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Wearer’s acceptance of the headset
Another critical point is the wearer’s acceptance of the headset, as far as non-acceptance of the headset creates serious obstacles to the research flow.
So, the headset is supposed to be light-colored, with organic shapes and rounded edges, not cold to the touch, covered with soft and easily washable pads to make it more acceptable than the cold and sharp aluminium headset.
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Easy and fast fixing
The next aspect we considered concerns the usability of the headset on the researchers’ side. Based on our laboratory experience, facilitating probe placement reduces the preparation time of the experiment and the hassle on the speaker's side, who is more available for the subsequent data collection session.














Form inspirations

Working within tight design constraints for this project proved challenging. To solve anthropometric constraints within the context of demanding performance requirements, I created 3D models of the human head considering shapes and sizes of different world populations, which allowed me to construct the shape of the headset. Then, a series of 3d printed prototypes were done to verify the strength and stability of the headset.
















UltraFit characteristics
UltraFit is a comfortable yet robust headset, fully adjustable to fit all head sizes and forms, enabling full freedom of movement. UltraFit does not obstruct vision and does not come into contact with the person's face, which ensures users' comfort.
UltraFit incorporates different solutions for maximum comfort of the wearer: anatomical shapes (avoiding sensitive points of the head), straps, sliding mechanism, pads. The whole surface and the pads can be easily sterilized.
UltraFit has more degrees of freedom for probe adjustment comparing with the old model. In the creation we used a modular and quick-connect mounts approach. All the accessories can be quickly locked and easily removed when not in use.
UltraFit reduces the movements necessary for fixing it on the speaker’s head and positioning the probe under the speaker’s chin.
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Weight: 350 grams (compared to 800 grams of the old model).


























Research Publications
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UltraFit was analyzed with different techniques to evaluate its stability and accuracy: using an optical marker tracking system, MATLAB, MSC ADAMS, and NaturalPoint OptiTrack Expression. Results showed that displacement observed lays within the HOCUS limits, thus making the headset UltraFit suitable for data collection with the ultrasound tongue imaging technique.
Michael Pucher, Nicola Klingler, Jan Luttenberger, Lorenzo Spreafico. (2020) Accuracy, recording interference, and articulatory quality of headsets for ultrasound recordings. Speech Communication. Volume 123, October 2020, Pages 83-97.
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Spreafico, L., Pucher, M., Matosova, A. (2018) UltraFit: A Speaker-friendly Headset for Ultrasound Recordings in Speech Science. Proc. Interspeech 2018, 1517-1520, DOI: 10.21437/Interspeech.2018-995.
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“UltraFit: Modelling and Simulation of an Ultrasound Probe Stabilization Headset”. Thesis by Giada Canella aimed to verify the stability of Ultrafit headset, 2019, Degree of B.Sc. in Industrial & Mechanical Engineering, Italy.
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Branding
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I developed UltraFit’s product name, logo and manual illustrations.
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Name
The "UltraFit" recalls the world of ultrasound and, at the same time, the main feature of the headset, i.e. that it fits a full range of users. The name is easy to pronounce anywhere in the world.
Logo
The logo contains the shape of a head surrounded by "waves", which refers not only to ultrasounds, but also to the different head sizes.
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